Recycled plastic building materials (bricks made from waste?!) (2023)

Engineers are producing strong, cost-effective and green alternatives to conventional cement, using plastic waste. But there are some risks too. Recycled plastic building materials (such as plastic bricks) must remain under the microscope, to avoid causing more harm.

—————–Plastic bottles, bags and jars.Imagine walking on a footpath that’s made out of the litter in your yellow bin?This eco dream became reality in Queensland, when James Cook University scientists helped Fibercon to build footpaths with reinforced concrete made from recycled plastic – not the usual steel mesh.The results?Cheaper, faster, safer (sustainable) concrete.They say their durable product saves time and money for construction companies, since it’s easier to manage and more affordable than conventional metals like steel.Our planet benefits too:On a global scale, steel making is a leading source of greenhouse gases.Replacing steel concrete with salvaged plastic, on the other hand, lowers carbon emissions, water wastage and fossil fuels. Since using their revolutionary technique in 2017, Fibercon has reported a reduction of:

  • 1000 tonnes of carbon
  • 200 tonnes of fossil fuels
  • 18 000 m3 of water

The James Cook University research team discovered that reused plastic fibres create 90 per cent less carbon than steel production.Mind you, this is while putting 50 tonnes of litter to good use!Recycled plastic building materials (bricks made from waste?!) (1)This is MASSIVE when you think about how much plastic we use on a day-to-day basis. Every person in Australia creates an average 107 kilograms of plastic waste each year, according to a 2016 report.All that litter, with nowhere to go?Thankfully scientists are finding more construction uses for recycled plastic building materials – with promising results.

  • Recycled plastic roads
  • Recycled plastic bricks
  • Recycled plastic houses
  • Plastic reinforced concrete

There are many applications – which we will look at. But first, let’s explore the benefits of using this eco-building material.

(Video) Young Inventor Makes Bricks From Plastic Trash | World Wide Waste

Contents

  • Construction companies save money by using recycled plastic waste
  • How eco-building materials help the environment
  • Construction projects using recycled plastic building materials:
  • The dangers of using recycled plastic for sustainable construction?

Construction companies save money by using recycled plastic waste

Here are some reasons why engineers and builders give this innovative building material their tick of approval:

  • Strong, lightweight and protects against moisture (especially polyvinyl chloride).
  • Possible to produce a sustainable concrete that’s 10 to 40 per cent lighter than conventional versions.
  • Builders are more productive with lightweight materials, so less money is spent on transportation and labour.
  • Heavy-duty resistance against chemicals and solvents.
  • Thermoplastics are flexible and can be reshaped easily.
  • Effective insulation from the cold, heat and sound pollution.
  • Energy leakage is prevented.
  • Many plastic materials are fire resistant.
  • Effective insulators for electricity.
  • High durability and enduring, extending the life of concrete building materials.
  • Plastic consumes less heat than metal.
  • Recycled plastic roads handle extreme temperatures and heavy traffic well.
  • Often cheaper than traditional cement mixes.
  • Proven to reduce water absorption by 30 per cent, when added to concrete.

And the best part?Construction companies can cut building costs AND support the environment, by using repurposed litter.

How eco-building materials help the environment

Our planet can benefit from the widespread creation of recycled plastic roads, bricks and other structures.This is how:

  • Plastic waste gets stored in building structures, so there’s less landfill.
  • Air quality becomes cleaner, thanks to a reduction in plastic incineration.
  • Animals are safer because waterways and habitats are protected from excess waste.
  • Carbon emissions and fossil fuels drop when reused polypropylene plastic replaces metal. This is because five per cent of greenhouse gases come from conventional cement production.
  • By the same token, there are significant water savings.

Why is this so important? Plastic waste devastates our planet:More than 8 billion tonnes of plastic has been produced, since its creation a century ago.Alarmingly:Nearly all of it still exists today in some form.Recycled plastic building materials (bricks made from waste?!) (2)Our oceans are littered with millions of tonnes of plastic waste – which takes 50 to 600 years to break down, depending on the product.

(Video) Why the world needs recycled plastic bricks (and how to make one yourself!)

“Without significant action, there may be more plastic than fish in the ocean, by weight, by 2050.”The New Plastics Economy report by the Ellen MacArthur Foundation

Tragically, wildlife on the land and sea become entangled in plastic, or mistake it for sustenance. Toxic chemicals also leech into water and food supplies – compromising our health.If you believe this problem is too widespread to tackle, you’re not alone.It’s overwhelming.Thankfully the construction industry is adding to solutions popping up in various Australian sectors, as the need for sustainability grows.Good timing too – considering that China banned the import of most plastics in 2018. The rest of the world has little choice but to better manage their own trash now.This begs the question:How is the construction sector rising to the challenge?And what are the disadvantages of using plastic in concrete, bricks and other building materials? (more on this later)

Construction projects using recycled plastic building materials:

Recycled plastic building materials (bricks made from waste?!) (3)

Recycled plastic roads in Australia (cost-effective solution)

If you love the idea of walking on a footpath made out of waste, wait until you drive on a road containing your trash.Sutherland Shire is giving recycled plastic roads a test run, by resurfacing the Old Princess Highway in Engadine.In 2018 builders started laying part of the road with an asphalt mix that contains plastic bags and glass. It’s designed to withstand heavy traffic and handle extreme temperatures, while being cost competitive.But they’re not the first council in Australia to pioneer such a project. Melbourne’s Hume City beat them to it – trialling the new form of asphalt earlier that year, with amazing results.The durable 300-metre stretch of road on Rayfield Avenue uses an affordable and flexible “plastiphalt” mix that resists deformation and fatigue.It contains THOUSANDS of plastic bags, glass bottles and toner from printing cartridges.Consider the environmental impact:This is equal to ten years of rubbish from the yellow bins on that street alone, according to Hume mayor Geoff Porter.“We think that is something to be pretty proud of,” he told the Sydney Morning Herald.

Recycled plastic roads started in India…

Plastic roads were first developed in India by Dr Rajagopalan Vasudevan in 2001. He discovered that recycled polymer plastic is an excellent binder, flexible and surprisingly durable.A tar road in the capital Chennai was one of the first to be built using shredded plastic tar. Fast forward to the present and more than 33, 800 kilometres feature the polymer technology.According to the Guardian:

(Video) 🟢 MAKING of eco-hollow blocks using crushed bottles and single-use plastics ♻️ BTV Crafts

“Every kilometer of this kind of road uses the equivalent of 1m plastic bags, saving around one tonne of asphalt and costing roughly 8% less than a conventional road.”

The road has withstood floods, monsoons, heat waves and heavy traffic, without deteriorating.It almost seems too good to be true.Some experts say there could be negative consequences in the long-term, such as the breaking down of plastic pieces into the soil and waterways. Read on, we’ll explore this later.

Hospital waste to durable, green concrete (Australia)

Recycled plastic building materials (bricks made from waste?!) (4)Yes, you read that right.Plastic used in life-saving dialysis could extend the life of concrete, by guarding against corrosion.Deakin University researchers are blending shredded plastic into their eco-friendly cement mix, in a radical experiment.So far, so good.This creates a durable and waterproof concrete, which absorbs 30 per cent less water than alternatives, as seen in initial tests.Project leader Dr Riyadh Al-Ameri says the finding shows that recycled plastic can help concrete to resist corrosion – which is huge. He’s been nominated as one of Australia’s Most Innovative Engineers in 2018, as a result of his work.

“If we are able to facilitate production of new types of concrete that will offer better protection, give structures longer life and better performance, as well as help recycle plastic waste, that will be a great achievement.” Dr Riyadh Al-Ameri

There’s no shortage of single-use dialysis products to experiment with, that’s for sure.Dialysis treatments in Australia create 5,100 tonnes of plastic waste every year, according to project collaborator Dr Katherine Barraclough from Royal Melbourne Hospital.“With increasing numbers of people requiring dialysis in Australia and worldwide, we need to work out ways to reduce the costs of care delivery, as well as play our part in ensuring a healthy environment for future generations.”

People live in “LEGO HOUSES” made from recycled plastic bricks

Recycled plastic building materials (bricks made from waste?!) (5)Colombia is facing two major problems:The need to accommodate growing numbers of people in its cities.ANDPlastic pollution – around 650 tonnes is thrown away each day in the capital Bogota alone.Architect Oscar Mendez is tackling both issues by turning bottles, bags and rubber into durable bricks that build quality houses for people seeking shelter.“Plastic is a problem everywhere, and people will always need a roof over their head,” he told Forbes.Two birds with one stone (or brick, you might say)…His company, Conceptos Plasticos, works with communities across Colombia to build sturdy, fireproof and earthquake resistant homes that require little maintenance.The recycled plastic bricks are put together like LEGO pieces – and quickly too! A two-story house can go up in five days and there’s no need to put adhesive on the interlocking structures.To make this possible, the team:

(Video) Ecological brick use of waste plastic# civil engineering project#RRSIMT#

  • Encourages communities to collect old tires and plastic waste
  • Cleans the materials completely
  • Grinds the recyclables into a gritty powder
  • Mixes and melts the substance into different shapes
  • Shows locals how to build the houses

It’s worth noting the plastic mix will eventually biodegrade, but this will take more than 500 years.

Big savings for NZ companies, thanks to recycled plastic blocks

Twenty years.That’s how long it’s taken for New Zealand company Enviroplaz to create a lightweight polymer aggregate that’s made out of plastic waste. It’s called Plazrok.Has all that experimenting been worth it?You bet.The results:

  • 10 to 40 per cent lighter than concrete made with traditional stone aggregate.
  • Compressive strengths that MATCH conventional concrete.
  • Potential seismic qualities and long-lasting, since it resists breakage and cracking.

Recycled plastic building materials (bricks made from waste?!) (6)Construction companies can save time and money, while building durable structures. This means paying less for transportation and labour, since builders are more productive with lightweight materials.

“If you can take, for example, 40 percent of the weight out of a building structure, the engineering loads that change on that and the reduced costs in engineering are enormous.”Pete Hutchinson, Enviroplaz research engineer

Sustainable construction that generates major savings for business owners? Tick and tick.The best part for green concrete companies:They don’t need to change much to make this reality.A thermal mechanical process turns the waste into aggregate. It doesn’t even need to be cleaned, according to founding director Peter Barrow.“We don’t take the labels off, we don’t have to disassemble it or take any of the other components off it, we can use it in its entirety,” he told the NZ Herald.The technology has now been fully commercialised and is growing steadily in New Zealand and overseas.

Gamma radiation + plastic = stronger concrete (MIT research)

(Video) Planet Solutions: Lego building bricks made from recycled plastic

Recycled plastic building materials (bricks made from waste?!) (7)Plastic has traditionally weakened the structure of cement: one reason it’s not widely used as an ingredient.But researchers from Massachusetts Institute of Technology have found a solution:Radiation – in harmless doses.They replaced 1.5 per cent of cement aggregate with powdered plastic that’s been blasted with gamma rays, to change its structure.The results?Eco-friendly cement that’s up to 15 per cent stronger than non-irradiated plastic concrete samples.Recycled plastic building materials (bricks made from waste?!) (8)We’ve written about this before, you might recall. It’s worth mentioning again, since their study has now been published in the Waste Management journal (Jan 2018).An interesting read, if you’d like to find out more about the evolving journey of sustainable concrete!

The dangers of using recycled plastic for sustainable construction?

It’s easy to get caught in the rush of finding a green solution that benefits construction companies too, without thinking about the risks.But this is a fairly new area, so we don’t know everything. There’s actually some concern that recycled plastic building materials could create problems in the future.For example, are plastic bricks safe in the long-term? What happens to the plastic when it degrades after 500 years?We won’t be here to witness that, but it’s worth asking for future generations.Plastic doesn’t simply disappear when turned into “green” concrete, after all. It’s simply hidden away. Over time it breaks down into microparticles, which eventually leech into the soil and water.This could happen faster than we think.Recycled plastic building materials (bricks made from waste?!) (9)Take the Sutherland Shire road trial, for example. The plastic was completely melted into the bitumen, which might stop microbeads from escaping.Even so, a report by Sutherland Shire states that risks associated with the trial cannot be dismissed completely. Laying roads with plastic asphalt is a recent development, so field testing has been limited.This topic is of particular interest in India, where plastic roads are becoming widespread.Dr. Prabhakar Sharma is from the School of Ecology and Environment Studies at Nalanda University. He says rigorous testing is needed to make sure that plastic building materials don’t harm the environment.

“There must be field-scale testing of plastic under different soil and climatic conditions (temperature and rainfall pattern), with particular attention to the release of micro-and nanoparticles from plastics and their long-term accumulation in soils and their effects on soil quality near the road and agricultural land. In addition, it is also important to explore their impact on air quality.”Hindustan Times

Does this mean we shouldn’t be building structures using recycled plastic?No, but there must be ongoing research and testing, to make sure we unlock the benefits in safe and healthy ways.After all, the last thing we want is to cause more harm than good, even with the best intentions.

FAQs

How do you make plastic bricks out of recycled plastic? ›

This is melted plastic mixed with sand. It tends to look like food ideally speaking that it's very

Can we make bricks from plastic waste? ›

Contrary to what you may expect, the plastic bricks are twice as sturdy as concrete, the performance is optimized. The bricks consist of mixture of sand and plastics. The sand and plastic are mixed at very high temperatures and are then compressed into bricks.

How much plastic is needed for a brick? ›

They're also great at insulating against noise and it only takes 20 bottles on average to make one brick. Each brick helps rid the world of discarded plastic and is cheaper and more fuel efficient to manufacture than conventional bricks.

How can plastic materials or waste be converted into bricks? ›

Fine grain plastic can be easily poured in to a mould (much like you fill ice cube trays with water) of the brick shape. The mould is then transferred to a furnace to melt the plastic powder before finally being compressed into a solid plastic brick.

What are the uses of plastic bricks? ›

Plastic sand bricks are used in a variety of civil engineering applications, including precast bricks, partition walls, roof tiles, canal linings, and paving bricks. These applications are important for assisting in the disposal of plastic trash that accumulates worldwide and remains non-degradable.

Why are plastic bricks better? ›

Advantages of plastic brick

If made with hollow cells, they can be filled with compacted dirt, increasing their potential utility for projects lasting several years. They can be used for insulation; in this application they may b left as such with hollow cells and these cells may be filled with husk.

Who invented the plastic bricks? ›

Binish Desai began working on an eco-friendly brick made out of recycling and waste, when he was 11.

How do you make Ecobricks? ›

How to Make Ecobricks - YouTube

Is plastic a good building material? ›

Can Plastic Be Used to Build Houses? Plastic has several qualities which qualify it as a viable component that can be used to produce green building materials. It is water- and corrosion-resistant, an effective electrical and thermal insulator, and is very durable.

How long do plastic bricks last? ›

Their solution is helping thousands of people of a fraction of the cost of building with normal bricks. Each of these homes can be constructed for just over $5,000 and will last around 500 years. There's no construction experience required to build these homes, the plastic bricks fit perfectly together just like Legos.

How long do eco bricks last? ›

Well-used ecobrick modules will last 2-3 years. After this time, the silicone joints began to weaken and to fail. Ecobricks also begin to loose their lustre as the colors of the contained plastic begin to fade.

Why are eco bricks good? ›

Ecobricks have many advantages over conventional construction materials. They're zero cost, absorb abrupt shock loads, are reusable, easy to work with, lightweight, and repurpose the plastic that's rapidly threatening to take over our ecosystems. There are also downsides.

How do you make a recycled brick? ›

Plastic bricks in Kenya - Young Champion of the Earth 2020 for Africa

How do you make plastic brick sand? ›

First of all the bottles are cleaned and dried to remove moisture. Then these bottles are cut into smaller pieces, in this case we used a shredder for shredding the plastic into smaller pieces[4]. The plastic is melted in a drum and sand is mixed with it form the bricks.

Are plastic bricks strong? ›

Nzambi Matee - Young Champion of the Earth 2020 - YouTube

Who invented ecobricks? ›

Susanna Heisse, an environmental activist in Guatemala developed the first construction system with Eco bricks in 2003 for solving plastic pollution challenges faced in Lake Atitlan communities. She built a wall out of them, which became an inspiration to others around the world.

How we can use waste plastic? ›

In Indian cities and villages people use the plastics in buying vegetable as a carry bag, drinking water bottle, use of plastic furniture in home, plastics objects uses in kitchen, plastic drums in packing and storage of the different chemicals for industrial use, use plastic utensils in home and many more uses.

Is plastic brick stronger than concrete? ›

"The product is almost five to seven times stronger than the concrete and this is because of the basic material structure of the brick. It is made up of recycled plastic. Plastic is fibrous in nature and therefore the brick ends up having stronger compression strength.

Are recycled plastic bricks safe? ›

Are these plastic-based ecobricks safe for the environment? As long as the plastic keeps its original form, yes.

How strong is recycled plastic? ›

A team of researchers at Rutgers University invented a material called structural plastic lumber made from recycled plastics like milk containers and coffee cups. Science Daily writes the material is “lighter than steel, longer-lasting than lumber, and strong enough to support 120-ton locomotives.”

Are plastic bricks bad for the environment? ›

These non-recyclable plastics are made from inorganic chemicals, which may leech into the surrounding environment as the ecobricks are exposed to the sun. This could cause immediate harm to the soil and eventually reach the water table where these chemicals threaten aquatic plant and animal life.

Can we use plastic in concrete? ›

Shredded waste plastic effectively can be used in concrete without compromising with strength. Maximum compressive strength is observed at addition of 4% of shredded plastic in concrete. Furthermore addition will lead to decrease in compressive strength after 28 days of proper curing.

How do you make plastic building blocks? ›

These plastic building blocks are made by tightly packing a plastic water bottle with other post use plastic such as chip, garbage and shopping bags, food wrappers, straws and stirrers, and other “single use” plastics.

How do you make plastic concrete? ›

MIT undergraduate students have found that, by exposing plastic flakes to small, harmless doses of gamma radiation, then pulverizing the flakes into a fine powder, they can mix the irradiated plastic with cement paste and fly ash to produce concrete that is up to 15 percent stronger than conventional concrete.

How do you make a brick bottle? ›

How to make Bottle Bricks - YouTube

Where can we use eco bricks? ›

An ecobrick is a plastic bottle packed with used plastic to a set density. They serve as reusable building blocks. Ecobricks can be used to produce various items, including furniture, garden walls and other structures.

How do you recycle plastic at home school projects? ›

How to Reuse Plastic Bottles At Home: 10 Innovative Ideas
  1. DIY Zipper Supply Cases. ...
  2. A Soda Bottle Sprinkler. ...
  3. DIY Plastic Bottle Plant Holder. ...
  4. Upcycle Laundry Detergent Bottles Into a Watering Can. ...
  5. Wall hanging bottle garden. ...
  6. Create a Piggy Bank Made From a Reused Plastic Bottle.
30 Dec 2019

Can you use recycled materials to build a house? ›

Building with recycled materials can be a great way to save money and the environment. It also makes for one-of-a-kind homes. In some cases, recycled materials can make structures stronger, more efficient and less expensive to build than new materials.

What are the uses of plastic in building construction? ›

When it comes to construction, plastics have been extensively used by various construction companies. The components such as hinges, screws, and bigger construction parts are made from plastic and are used in wall covering, electric wiring, waterproofing, flooring, and decoration. FRP comes in various types and forms.

Are recycled building materials cheaper? ›

In general, using recycled materials saves about 25% on material costs.

Are eco bricks strong? ›

Eco-bricks are durable and will never crumble, making them ideal construction materials. They are used to create furniture, walls and even houses in developing countries.

How is plastic brick made? ›

The plastic waste is mixed with sand, heated and then compressed into bricks, which are sold at varying prices, depending on thickness and colour.

Can you build a house with eco bricks? ›

The advantages of building with ecobricks means it is simple, cheap and effective. As a material it is strong, durable and immune to mould, rot or water damage and means less construction materials are needed. They are earthquake resistant so shake rather than collapse and can also act as an insulator.

How much does eco bricks cost? ›

Eco-bricks cost around P22 to P24 each, more expensive to the regular hollow blocks at P6-9 each, but Benig said using eco-bricks is actually cost-efficient, since you will be needing less cement, less labor, and does not need plastering.

Are eco bricks flammable? ›

Try holding a densely packed ecobrick to a flame. It won't catch fire for more than 30 seconds. In this way, a module made of densely packed ecobricks is far less flammable than an upholstered foam or Dacron filled mattress or couch! The second step is ensuring that you are building properly with your ecobricks.

What do you mean by eco brick? ›

An ecobrick is a building block made entirely from unrecyclable plastic. It's created by filling a plastic bottle with clean, dry plastic until it's packed tightly and can be used as a building block.

What is the aim of the eco brick project? ›

It raises ecological and environmental consciousness

By ecobricking, we are directing our efforts towards relieving the plight of plastic destroying our precious eco-system. It also requires us to take the time to put thought into the impact we as individuals have on the environment.

What are eco bricks PDF? ›

Eco-bricks, polyethylene terephthalate (PET) bottles filled with mixed inorganic waste, have become a low cost construction material and a valid recycling method to reduce waste disposal in regions where industrial recycling is not yet available.

How do you make eco bricks at home? ›

How to Make Ecobricks - YouTube

How do I start eco bricking? ›

What is Eco-Bricking? #Shorts - YouTube

Are eco bricks a good idea? ›

Conclusion. Ecobricks certainly offer a ready-made solution to the immediate problems posed by plastic. They are a hugely powerful tool for cleaning up local areas, educating schools and communities, and creating structures that will stand the test of time.

What is plastic bricking? ›

According to the organization Earth Bench, “bottle bricks” are “plastic bottles stuffed full of inorganic landfill trash (plastic bags, wrappers, etc.) until they become compressed like bricks.” Once compressed, these bottles full of inorganic matter take on the appearance of bricks.

How long do eco bricks last? ›

Well-used ecobrick modules will last 2-3 years. After this time, the silicone joints began to weaken and to fail. Ecobricks also begin to loose their lustre as the colors of the contained plastic begin to fade.

Where can we use eco bricks? ›

An ecobrick is a plastic bottle packed with used plastic to a set density. They serve as reusable building blocks. Ecobricks can be used to produce various items, including furniture, garden walls and other structures.

Are plastic bricks fire resistant? ›

Although, this confirms that the conductivity of plastic brick is lower than the clay bricks, continuous exposure to higher temperatures above 350o C led to partial melting of the brick. This makes these plastic bricks unsuitable to be used where fire risks are present.

Can you put paper in an eco brick? ›

CLEAN AND DRY – First of all, only clean and dry plastic materials should be put into ecobricks. Glass, metal, and especially paper and organic material such as food residues should not be used.

What is the purpose of eco bricks? ›

Ecobricks are reusable plastic building blocks made of clean and dry used single-use plastics. They take advantage of the fact that plastic is extremely durable to create a useful building material. Developing countries are using Ecobricks to make affordable modular furniture, garden structures and buildings.

Who invented ecobricks? ›

Susanna Heisse, an environmental activist in Guatemala developed the first construction system with Eco bricks in 2003 for solving plastic pollution challenges faced in Lake Atitlan communities. She built a wall out of them, which became an inspiration to others around the world.

Are recycled plastic bricks safe? ›

Are these plastic-based ecobricks safe for the environment? As long as the plastic keeps its original form, yes.

How do you make a brick bottle? ›

How to make Bottle Bricks - YouTube

Who invented plastic bricks? ›

Binish Desai began working on an eco-friendly brick made out of recycling and waste, when he was 11.

Are plastic bricks sustainable? ›

Plastic brick is proved to be a useful and sustainable building material in terms of its preparation is a simple and easy technique but with viable outcome of protecting the environment from the hazardous effect of plastic waste.

Videos

1. Indonesian women turn waste plastic into construction bricks
(South China Morning Post)
2. Reblocks || Using Recycled Plastic To Make Bricks
(Yeoh Yeong Chun)
3. Paving bricks made from plastic waste
(The Hindu)
4. How Bricks Are Made Out Of Plastic Waste
(Tech Insider)
5. Entrepreneur transforms plastic waste into construction materials
(CGTN Africa)
6. Plastic bricks in Kenya - NZAMBI MATEE - Young Champion of the Earth 2020 for Africa
(UN Environment Programme)
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